Rubber Track Maintenance Guide
Keep your tracks running longer with the right care correct tension, regular cleaning, and avoiding the habits that cause premature wear. Need a replacement? Enter your machine make and model and we’ll find the exact track size for you.
Use the finder to locate your machine, or call 1300 351 661 for expert advice.
Key Highlights
- Tread patterns should match the operational terrain: C-lug designs are ideal for soft ground, while zig-zag patterns suit hard surfaces.
- Load capacity must be considered to prevent excessive wear and higher operating costs during heavy-duty applications.
- Regular maintenance routines include daily cleaning, lubrication, rail-stress inspections and proper storage to prolong track lifespan.
- Track tension should be monitored and adjusted regularly, with checks every 50 service hours to prevent operational issues.
- Signs of improper tension include sagging or excessive tightness, both of which can lead to increased maintenance costs.
- Conduct daily visual inspections for wear and debris, and schedule professional inspections to ensure optimal performance.
Regular Maintenance Routines for Longevity
Consistent maintenance is essential to maximise the lifespan and performance of your rubber tracks. Implement the following routines to ensure reliability.
1. Daily Cleaning
After each use, thoroughly clean the rails to remove dirt, mud and debris. Cleaning helps avoid buildup, which causes wear and tear over time.
2. Lubrication
Regularly lubricate the rollers and idlers to reduce friction and wear. Follow the manufacturer’s guidelines for lubrication intervals to maintain optimal performance.
3. Rail Stress Inspections
| Machine Weight | Recommended Sag Depth |
|---|---|
| 0.75 to 1.5 tons | 8 to 10 mm (0.31 to 0.39 in) |
| 1.5 to 3.0 tons | 10 to 15 mm (0.39 to 0.59 in) |
| 3.0 to 6.0 tons | 12 to 20 mm (0.47 to 0.79 in) |
| 6.0 to 8.0 tons | 15 to 25 mm (0.59 to 0.98 in) |
4. Storage
Keep the machine in a dry, protected location when not in operation to safeguard the rubber tracks and undercarriage from UV damage and severe weather, which can hasten deterioration.
5. Thorough Cleaning
Every 200 hours, conduct a thorough cleaning of the system, including lubricating and reassembling the tensioner, to maintain optimal performance.
6. Record Keeping
Need help choosing or maintaining your tracks?
Our team can advise on the right track and tension setup for your machine and terrain. Get in touch and we’ll respond within one business day.